Total Productive Maintenance (TPM)
Equipment reliability driven by real OEE data, dimensional evidence and QIF (ISO 23952) integration
IVR TPM connects autonomous and planned maintenance activities to real availability and performance indicators derived from OEE, combined with dimensional results automatically collected from IMTE — Inspection Measuring and Test Equipment. Equipment condition and process stability are validated using QIF-structured characteristics and SPC behavior, ensuring that reliability improvements are measurable and traceable.
Reliability supported by measurable data
- Autonomous maintenance linked to real OEE indicators
- Dimensional stability validation from IMTE measurements
- QIF-structured characteristics associated with equipment condition
- SPC monitoring after maintenance actions
- Integrated CAD + QIF + DMIS digital thread
Autonomous maintenance with measurable impact
IVR TPM supports autonomous maintenance activities performed by operators, linking each action to availability and performance indicators recorded in OEE.
This ensures that cleaning, inspection and minor adjustments are evaluated not only by completion status, but by measurable impact on equipment effectiveness.
Operator involvement becomes part of a data-driven reliability system.
Dimensional evidence of equipment condition
Dimensional results automatically collected from IMTE — Inspection Measuring and Test Equipment provide objective indicators of equipment behavior, such as drift or repeatability variation.
Structured in QIF (ISO 23952), these characteristics are associated with specific machines and components, enabling reliability analysis grounded in measured data.
- Characteristic-level monitoring of equipment degradation
- Correlation between dimensional variation and machine condition
- Traceable link between maintenance activity and dimensional outcome
Integration with CMMS and OEE
IVR TPM operates integrated with CMMS for structured maintenance planning and with OEE for performance evaluation.
Reliability improvements are measured through reductions in availability losses and stabilization of quality factors based on dimensional evidence.
TPM results are validated by operational and dimensional indicators.
Continuous digital thread in reliability management
Engineering definitions from CAD are structured via QIF and executed through DMIS programs. The resulting dimensional measurements feed MES, OEE, CMMS and TPM modules without manual re-entry.
The digital chain — CAD → QIF → DMIS → IMTE → MES → OEE → CMMS → TPM — ensures alignment between design intent, measured performance and maintenance strategy.
- Design-to-asset traceability
- Alignment between dimensional definition and reliability metrics
- Documented and auditable maintenance history
Audit-ready reliability records
All maintenance activities, dimensional validations and performance improvements are stored as structured, retrievable records.
By integrating TPM with real dimensional evidence, IVR 5.0 AI ensures that equipment reliability is measurable, traceable and technically defensible.
Total productive maintenance becomes a data-driven engineering discipline.